Camgian Harnesses Telemetry Data to Reduce
Maintenance Risks and Potential Downtime
Maintenance Prioritization and Risk Mitigation:
A Customer-Centric Approach for a Global Heavy Lift OEM
Problem
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Reduce maintenance risks and downtime: for both leased and serviced client assets
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Empower service personnel: utilize telemetry data and insights to improve decision-making, leading
to increased customer satisfaction -
Explore data beyond basic metrics: investigate the possibility of extracting deeper insights from
telemetry data beyond standard GPS and service history -
Assess machine learning feasibility: analyze the potential of using machine learning to enhance
situational awareness, predict future risks, and integrate predictive analytics into other areas (e.g.,
inventory management)
Solution
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Architecture to support near-real-time data of 3000+ assets, across 30+ service centers
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User friendly, simplified interface to fit seamlessly into workflow
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Create cloud-base integrated database to support internal and external data sets
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Algorithm development for anomaly detection, forecasting, predictive analytics, and prioritization
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Predictive modeling of major system components such as engines, turbos, transmissions, etc
Conclusion
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​Developed a prioritized maintenance dashboard: Highlights assets at the highest risk of downtime, utilizing fault codes and historical data
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Implemented automated reporting: Daily emails to corporate management and service centers provide the prioritized maintenance table
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Generated additional daily reports: Tracks driver behavior/operational intensity and identifies overdue service needs using telemetry data
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Data integration for machine learning: Combined maintenance records and telemetry data to establish and validate the feasibility of predictive models
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Created predictive models (beta): Successfully developed and deployed initial models for turbochargers and transmissions
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